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The Development of Reliability Analysis Toolkit (RAT) For Analyzing Plant Maintenance Data

Abd Karim, Muhammad Amin (2013) The Development of Reliability Analysis Toolkit (RAT) For Analyzing Plant Maintenance Data. Universiti Teknologi Petronas. (Unpublished)

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Abstract

Reliability analysis is an important tool for engineers in assessing the performance of existing operational system of the plant. Major loss can be eliminated and therefore increase the plant profitability. The aim of this study is to develop a toolkit that will assist the engineers in performing the reliability analysis. The main issues found during the research are namely improper methodology used by the engineers and inadequate of time to perform the analysis. In order to solve these issues, a computer based toolkit called as Reliability Analysis Toolkit (RAT) is programmed using the combination of Microsoft Excel, Macro and Visual Basic for the interface. The toolkit (RAT) is developed using two type of analysis which is exploratory and inferential analysis. In exploratory analysis, the plant field maintenance data is processed into graphical charts such as Pareto and trend chart to help the engineer in identifying the critical equipment/systems. In Inferential analysis, the plant field maintenance data is analyzed for independent and identically distributed data (IID) validation whether life data analysis (LDA) may be used or not in the reliability analysis. In this step, Laplace trend test and serial correlation test are used to test the IID assumption. The toolkit will also provides the engineer with the reliability measures for the analysis namely MTBF and failure rate. After the toolkit (RAT) is developed, a case study is conducted to validate the result generated by the toolkit. The results from the toolkit are compared with the result obtain analytically via Excel Spreadsheets. From the demonstrated results, the toolkit shows the ability to analyze the plant field data since the results obtain are exactly similar with analytical results. This study achieved the objective and will expedite the analysis process so that the major plant issues can be addressed timely and appropriately.

Item Type: Final Year Project
Academic Subject : Academic Department - Mechanical Engineering - Materials - Engineering materials - Polymers - Recycling
Subject: T Technology > TJ Mechanical engineering and machinery
Divisions: Engineering > Mechanical
Depositing User: Users 2053 not found.
Date Deposited: 12 Nov 2013 15:26
Last Modified: 25 Jan 2017 09:38
URI: http://utpedia.utp.edu.my/id/eprint/10494

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